Yesterday I took the PoD to meet metal fabricator Tim from Appalachian Sheet Metal and Fabrication in Weaverville, NC. Tim made some detailed measurements of the side of the Casita where the custom windows will be installed. Below is a photo of Tim making his measurements in preparation for the fabrication of the window frames.

It will take a few weeks for Tim to work his magic but hopefully, by early April I will be able to share the details of what Tim has created for us.

Also today Jim and I installed the PoD’s new skylight in the hole left by the removal of the old roof vent fan. In the next sequence of photos, you will see the process from start to finish. The first photo is taken from the roof of the Casita before I prepped the area around the hole in the roof. You can see the remnants of the old sealant as well as several broken screws sticking through the roof.

The old sealant came off easily with a razor blade but the old screw shafts had to be filed down to the roof-line with a metal file – that took a while. In the next photo, the surface has been prepped and cleaned and all screw shafts have been filed down.

Next Jim and I constructed the aluminum frames to hold the Lexan skylight. This was not as easy as it sounds and I could never have done it alone – Jim’s knowledge, expertise, and very nice tools allowed us to miter the corners of the frames and get everything lined up in preparation for installation

THANK YOU JIM!!

This is a photo of the skylight in its frame (with protective blue plastic coverings) just before I installed it on the roof.

In this next photo, we see the skylight installed in its final location on the rooftop with plenty of sealant under and around the skylight.

We needed to create a custom ultra-low-profile skylight since the solar array and its frame will need to be placed as close to the roofline as possible. An interesting point of note is that soon, with the placement of the solar array above the roof – the sky will not be very visible through this skylight. Maybe when that happens we will need to call it a solar array viewing port.

Soon, when the weather returns to something like spring (it is now 20F and windy with a dusting of snow on the ground!) I will work to install a trim piece around the interior of the skylight port…which at the moment appears as in the next photo (taken before I installed the skylight). The top layer is the fiberglass shell of the RV. Below that is a gap of about 1/2 inch, then the foam backing of the carpet, and finally the carpet itself. I plan to install an edge-hiding trim piece around the carpet and then glue the carpet up to the ceiling with construction glue…but to do that we will need warmer weather.

That is where we are in the build at the moment and we hope to have much warmer weather soon – so hopefully, more modifications will happen much faster.

I leave you with two of my furry family members who were enjoying the sunshine while Jim and I worked on the PoD. That is Cosmo the cat in the foreground rolling in the warm moss, and Tangie the “Carolina Mountain Red Dog” (rescued mixed-breed terrier thing) in the background. They both love the warmth of the early spring sunshine 🙂

We hope to have the ENP NaSA PoD in service on or before Earth Day 2022!

Stay tuned – there is much more to come.

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This is an amazing project that will serve to educate and inspire all the curiosity seekers it meets. But to do this thing right – we do still need your support. If you choose to assist us in making this project a reality, this unique mobile classroom will greatly benefit the nature and wildlife conservation, science, and renewable energy awareness education of all of our outreach program participants in the WNC region as well as our wonderful students at Trails Carolina and Trails Momentum who will all greatly benefit from the wonders it will contain while they are in the field on expedition. 

 Please consider supporting this project via the donate link on our website or our GoFundMe page:   www.gofundme.com/lets-build-a-mobile-outreach-classroom

The construction and use of this unique mobile classroom will be documented on this blog, our end-of-year newsletter, and soon on our YouTube channel.  

 The ENP NaSA PoD and the Mighty Bolt EV (our primary outreach vehicle) are owned by ENP and used primarily as the ENP company outreach vehicle and mobile outreach classroom.  They will be charged and fueled primarily with cleanly generated electricity provided by the ENP/Trails student-built classroom solar array and NaSA PoD’s rooftop solar array. They will serve as outstanding teaching tools for our Trails students, ENP outreach program participants, and everyone we meet via our outreach programs.

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